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Servicing suspension (front-wheel drive)
Servicing suspension (front-wheel drive)

Special tools and workshop equipment required

  • ♦ VW 401 Pressure plate
  • ♦ VW 402 Pressure plate
  • ♦ VW 407 Press tool
  • ♦ VW 412 Press tool
  • ♦ 2050 Thrust pad
  • ♦ 30-506 Pressing-in tool
  • ♦ 32-119 Tube
  • ♦ T10019 Thrust pad
 
A42-0036

Remove wheel and brake caliper before working on suspension.

=> Brake System; Repair Group 46

Secure brake caliper with wire so as not to strain brake hose.

Notes:

  • ♦ Loadbearing and suspension elements are not to be welded and straightened.
  • ♦ Only re-install clean bearings; bearings are not to be rinsed out.
  • ♦ Take care when adjusting wheel bearing clearance.
  • Axle beam
    • ♦ Resting surface for stub axle must be clean
 
A42-0036
  • Stub axle
    • ♦ Assignment

=> Parts List

  • Splash plate
  • Combi bolt, 30 Nm
  • Split pin
    • ♦ Always replace
  • Grease cap
    • ♦ Always replace
    • ♦ Pressing off =>Fig. 1
    • ♦ Driving in => Fig.2
  • Slotted ring
    • ♦ Attach to hexagon nut
  • Hexagon nut
    • ♦ Adjusting wheel bearing clearance
      => Fig.3
 
A42-0036
  • Thrust washer
  • Outer wheel bearing
    • ♦ Do not rinse out for re-use
  • Outer wheel bearing outer race
    • ♦ Drive out outer race with copper mandrel
    • ♦ Pressing in => Fig.4
    • ♦ Apply small quantity of wheel bearing grease to wheel bearing seat before pressing in bearing shell
  • Wheel hub
  • Rotor
    • ♦ Drive off evenly with copper mandrel through tapped holes in wheel hub
    • ♦ Pressing in => Fig. 5
 
A42-0036
  • Inner wheel bearing outer race
    • ♦ Drive out outer race with copper mandrel
    • ♦ Apply small quantity of wheel bearing grease to wheel bearing seat before pressing in bearing shell
  • Inner wheel bearing
    • ♦ Do not rinse out for re-use
  • Sealing ring
    • ♦ Always replace
    • ♦ Assignment

=> Parts List

    • ♦ Pressing in => Fig.6
    • ♦ Fill space between sealing lips with multi-purpose grease
 
V42-0385

→ Fig.1    Pressing off grease cap

Detach grease cap from its seat by tapping gently on claw.

 
A42-0080

→ Fig.2    Driving in grease cap

Notes:

  • ♦ Always replace damaged (dented) grease caps.
  • ♦ Damaged (dented) grease caps allow ingress of moisture. Use is therefore always to be made of the special tool shown.
 
V46-0156

→ Fig.3    Adjusting wheel bearing clearance

Note:

It must be possible to move thrust washer by applying finger pressure to a screwdriver without levering action.

  • • Secure with slotted ring and new split pin.

 
A42-0037

→ Fig.4    Pressing in outer race for outer wheel bearing

  • • Apply small quantity of wheel bearing grease to wheel bearing seat before pressing in bearing shell.
 
A42-0038

→ Fig.5    Pressing in rotor

 
A42-0147

→ Fig.6    Pressing in outer race for inner wheel bearing

  • • Apply small quantity of wheel bearing grease to wheel bearing seat before pressing in bearing shell.
 
A42-0148

As of Model Year `98, modified stub axles were introduced in conjunction with dust lips at sealing rings.

=> Parts List

→ Fig.7    Filling channel -arrow- with grease

For ease of illustration, seal is shown removed.


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